Case StudyOctober 2026

Rapid Small-Scale Column Testing, Ion Exchange Resin Test Data

Repeatable PFAS results that let you screen candidate IX resins on your utility’s water

Rapid small-scale column testing apparatus at Birchtech’s Analytical Design Center

Resin performance depends on your water. Birchtech’s Analytical Design Center shows how candidate resins behave on it, with repeatable results, in days, before you commit to a pilot.

Rapid small-scale column testing (RSSCT) runs your water through a scaled-down column of finely ground media. The conditions are set to mimic a full-scale vessel, so the results help predict how the full-size bed will behave. We tested our system on ion exchange (IX) resin breakthrough.

What we tested

Three IX resins were run in duplicate on the same water. One resin was repeated a week later on a separate run. In every test, PFOA was the PFAS contaminant measured in the water.

Test conditionDetail
MethodRSSCT, constant-diffusivity conditions
Media preparationIX resin ground to 170x200 U.S. mesh
ContaminantPFOA, spiked at approximately 50 ppt
WaterSample water from the Midwest US
Throughput30,000 bed volumes
Contact time (EBCT)IX resin 1.97 min
ReplicationDuplicate columns on one run; repeat run one week later
AnalysisLC-MS

The water. Sample water from the Midwest US, spiked with PFOA at approximately 50 ppt. Water quality: total organic carbon (TOC) 6.60 mg/L, total alkalinity 63.3 mg/L and UV254 absorbance 0.093 cm−1.

Figure 1. One IX resin: duplicate columns and a repeat run
0.00.10.20.30.40.50.60.70.80.91.003,0006,0009,00012,00015,00018,00021,00024,00027,00030,000Bed volumesC/Co
  • Run 1, column 1
  • Run 1, column 2
  • Run 2 (one week later)
PFOA breakthrough curves for one ion exchange resin: two columns on one run and a repeat run one week later. Constant-diffusivity RSSCT, 170x200 mesh, Midwest US sample water spiked with PFOA at approximately 50 ppt, 1.97 min EBCT, 30,000 bed volumes.

What we found

  • Repeatable results. Duplicate columns agreed closely, and the repeat run matched the original two columns. PFOA breakthrough curves from separate runs were consistent (Figure 1).
  • Different resins showed clearly different PFOA breakthrough performance on the same water, so the test can distinguish between resins (Figure 2).
Figure 2. PFOA breakthrough on three third-party IX resins
0.00.10.20.30.40.50.60.70.80.91.01.11.21.303,0006,0009,00012,00015,00018,00021,00024,00027,00030,000Bed volumesC/Co
  • Resin A (PFAS-designed), col. 1
  • Resin A (PFAS-designed), col. 2
  • Resin B (inorganic-designed), col. 1
  • Resin B (inorganic-designed), col. 2
  • Resin C (inorganic-designed), col. 1
  • Resin C (inorganic-designed), col. 2
PFOA breakthrough on three third-party ion exchange resins, one designed for PFAS removal and two for inorganic contaminants, each run in duplicate on the same water. Constant-diffusivity RSSCT, 170x200 mesh, Midwest US sample water spiked with PFOA at approximately 50 ppt, 1.97 min EBCT, 30,000 bed volumes.

What our capabilities mean for you

CapabilityWhat it means for you
Six independently operated columnsA test is configured around your parameters, such as which resins to compare or which contact times to test, instead of running under one fixed condition.
Capability to compare media in one studyThe system has the capability to compare multiple candidate resins on your water, in the same study.
Continuous, automated samplingSamples are taken around the clock at set bed-volume intervals, so data points land consistently across the run to better determine the breakthrough points.
In-house LC-MS analysisAnalysis sits in the same facility as the columns, which keeps the workflow in one place.
Repeatable resultsDuplicate columns and a repeat run a week later agreed closely in our test, giving you confidence that differences between resins are real.
Pilot preparationTesting on your water can help identify potential issues, such as bed blinding or particulate build-up, before pilot testing, and help screen candidate media.

What you receive

A report with the influent water description, media tested with manufacturer, the empty bed contact time, sampling and analytical methods, the breakthrough curves, and other data as needed for different projects.

Compare media on your water.

Sample preparation in the laboratory
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